The ultimate benchmark for industrial series punching – fast, robust, and highly automated for top productivity and quality
The TruPunch 5000 sets new standards in terms of productivity, process reliability and flexibility. Backlash-free drives enable the highest axis acceleration, and the high rotation speed of the C axis enables extremely fast tapping, as well as the productive processing of complex contours. Thanks to the powerful hydraulic drive, you can punch at up to 1,600 strokes per minute and mark at 2,800 strokes per minute. Intelligent automation components and smart functions increase your productivity and process reliability.
Fast punching and marking at 2,800 strokes per minute: the TruPunch 5000 sets new standards in productivity.
Features such as the active die and retractable clamps ensure the highest part quality and precision.
Unattended production well into the night, thanks to countless automation options and a wide range of intelligent machine functions.
A punching force of 220 kN and the open machine design enable maximum flexibility: in sheet metal processing and machine applications.
Electronic component
Produce with flexibility using tools for every application, such as tabs, cups and roller offsetting. For this component, the following tools were used: stepping tool, bracket tool, cup tool rectangular and round, offsetting roller tool and pinching roller tool.
Workpiece
With the largest tool range in the world, the machine offers the highest level of processing flexibility. For this workpiece, the following tools were used: roller beading tool, MultiCut tool, cup tool and roller offsetting tool.
Workpiece
Using the MultiBend tool, you can produce 90° bends in a variety of lengths. For this workpiece, the following tools were used amongst others: MultiBend, extrusion tool, tapping tool, cup tool and bridge tool.
Embossing of numbers and letters
Using the embossing tool you can mark parts with flexibility, including the widest range of letters and numbers.
Integrated flattening
The "integrated flattening" machine function and the corresponding tool make it possible to even out surface irregularities during the punching process itself – without any post-processing.
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TruPunch 5000 large format
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TruPunch 5000 medium format
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| Dimensions | ||
| Width | 7610 mm 1 | 6540 mm 1 |
| Depth | 8171 mm 1 | 7395 mm 1 |
| Height | 2072 mm 1 | 2072 mm 1 |
| Maximum stroke rate | ||
| Punching (E = 1 mm) | 1350 1/min | 1600 1/min |
| Marking | 3000 1/min | 3000 1/min |
| Working range | ||
| Punching mode, X axis | 3050 mm | 2500 mm |
| Punching mode, Y axis | 1550 mm | 1250 mm |
| Maximum sheet thickness | 8 mm | 8 mm |
| Maximum workpiece weight | 280 kg | 200 kg |
| Maximum punching force | 220 kN | 220 kN |
| Tools | ||
| MultiTool changing time | 0.3 s | 0.3 s |
| Number of tools/clamps | 21 pieces / 4 pieces | 18 pieces / 3 pieces |
| Part removal | ||
| Maximum part size, part removal flap, punching | 500 mm x 500 mm | 500 mm x 500 mm |
| Maximum part size – fixed punching chute (with moving table) | 80 mm x 50 mm | 80 mm x 50 mm |
| Consumption values | ||
| Average power input of active auto-shutdown | 0.5 kW | 0.5 kW |
| Average power input in production | 9.5 kW | 9.5 kW |
High productivity and the best quality: the innovative functions of the TruPunch 5000 guarantee the best processing results.
Process reliability
Before the tool change, smart punch monitoring checks whether a hole was actually punched into the sheet. In this way, the machine detects at an early stage when punches are broken, and can pass this information on to the operator.
Following the loading operation, the sheet size recognition function automatically compares the actual and target sheet sizes, thereby increasing process reliability.
Smart load and unload supports loading and unloading with process reliability. During loading, a sensor in the clamps detects whether the sheet is optimally aligned. If this is not the case, a correction is made to the sheet. During unloading, a sensor detects if a part has not been discharged safely. The SheetMaster also performs an inspection before part removal. This enables the parts to be removed safely.
Are you looking for an unobstructed view of the machine interior? Vision Equipment makes this possible with precisely positioned cameras and optimally calibrated lighting. Smart View for machine tools lets you monitor your live camera feeds and keep an eye on your machine's interior space at all times.
Productivity and efficiency
You can work efficiently using the retractable clamps: they facilitate processing even in the clamp dead area.
You can complete tasks on the machine especially quickly with the Touchpoint HMI. Functions can be learned intuitively via the large touch display, you simply operate the machine by hand.
Quality
Ball tables or brush tables are available for gentle material handling.
The active die enables scratch-free punching and forming operations and prevents the risk of snagging.
When punching sheet metals, compression and tensile stresses are placed on the workpiece which can cause sheet deformation. The "Integrated flattening" machine function and the corresponding tool make it possible to even out surface irregularities during the punching process itself.
The repositioning cylinder clamps the sheet while the clamps open for repositioning.
Flexibility
With 22 metric tons of punching force, the hydraulic punching head offers maximum processing flexibility – for punching, embossing, and forming operations at the limits of capability. The 360-degree rotatable tool adapter provides additional flexibility without requiring any setup.
The C machine frame provides good accessibility for operation and maintenance of the TruPunch 5000, as well as an unobstructed view of the machining process. The frame's rigidity ensures a high degree of part precision – whether in series production or small batches.
TruTops Boost
Construct and program your laser, punching and combination punch laser machines intelligently with TruTops Boost, your all-in-one 3D solution. Numerous automated processes save you time-consuming routine processes and the joint nesting pool saves time and material. You also always have an overview of all manufacturing orders and order-based work.
Smart View for machine tools – connect your machine and reap the benefits
Smart View is now available free of charge when you purchase a new machine. Smart View automatically displays relevant operation data for your machine tools. Simply click on your dashboard to get an initial comprehensive insight into the performance of your TRUMPF machines.
Oseon production software
Manage and keep track of all relevant sheet metal processing procedures in just one system. Oseon helps you to optimise your workflows from order intake to logistics, manufacturing and assembly. Uncover the full potential of your production process with enhanced transparency. Perfect production flow with Oseon.
Software
The software portfolio from TRUMPF optimises your entire production process – from the customer query to delivery of the finished part. trumpfs.sbsbines the software intelligently with machines and services to create customised Industry 4.0 solutions for your Smart Factory.
Deburr geometries of different sizes directly on the machine. The benefit for you: perfectly deburred workpieces and shorter production times.
Thanks to the special tool design, with the size 5 cup tool for the active die you can create forms in a size which was not possible before. In just one stroke, a diameter of 55 mm and a forming height of 10 mm are easily possible.
Save time by marking parts on the machine directly from below. The plastic ball roller of the punch gently counters the sheet, meaning there are no imprints or scratches.
TRUMPF offers the world's largest range of punching tools on the market. You will find the perfect solution for every punching and forming application.
You can choose automation options for your TruPunch 5000 and expand it step-by-step. You benefit from increased machine utilisation, a fast tool change and increased process reliability in automated multiple-shift operation.
Loading, unloading and sorting
The SheetMaster loads the TruPunch 5000 and handles both the loading of sheet metal and the unloading and sorting of finished parts, ranging from simple to complex. The GripMaster ensures that the scrap skeleton is unloaded without operator intervention.
Sorting
Various automation solutions sort your parts for you. For example, check out the SortMaster Box or SortMaster.
Disposal
Find out about solutions for the disposal of scrap skeletons and punching slugs.
Tool handling
The ToolMaster Linear also provides space for an additional 18, 54 or 90 tools which are automatically positioned in the linear magazine of your machine. This means you can complete even complex orders with numerous tool changes quickly and automatically.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
- The dimensions are approximate; the dimensions specified in the installation plan are valid.
